Shrink Sleeve Label Processing
Typically, shrink sleeve labels are made of polyester, polyethylene, or PVC plastic films. These films have been pre-printed with designs and information that are sized to wrap and display appropriately around a specific container. When applying the printed label to the container, heat is used to shrink and seal the plastic label around the bottle, can, or other types of package. Due to the heat-sensitive nature of some of the plastic films used in shrink labels, excessively high heat must be avoided during shrink label manufacturing.
Shrink Sleeve Label Adhesion
An adhesive is often applied beforehand to the shrink sleeve film, allowing it to stay firmly in place and not rotate around the container during handling. This adhesive is a heat-sealable coating, or heat seal coating, which is a thermoplastic coating that may be used to seal a flexible substrate to a rigid substrate. In the case of shrink sleeves, the heat seal coating adheres the shrink sleeve film to the container.
When applied to shrink sleeve films, heat seal coatings are not tacky until they are heat activated above a specific temperature, known as the "activation temperature.” Once activated, the heat seal coating can form bonds and adhere substrates together. This property is leveraged effectively with shrink sleeve labels since heat is required to shrink the film to fit the intended container.
Due to the heat sensitivity of the films mentioned in the previous section, the heat seal coating cannot have an activation temperature higher than what the shrink sleeve film can tolerate. Therefore, a heat seal coating that is specifically designed for shrink sleeves must be used.
Heat Seal Coating Adhesives for Shrink Sleeve Labels
|
Grade
|
Family
|
"Apply to Substrate"
|
"Seal to Substrate"
|
Supplied Solids
|
Activation Temperature
|
Coating Weight (lbs/ream)
|
| ADCOTE™ 37R972 |
Water-Based Heat Seal Coating |
PET, Foil, Paper |
PET, PVC |
45% |
170°F |
1.5 |
| ADCOTE™ HS 33-193 |
Solvent-Based Heat Seal Coating |
PET, Foil, PE, PP, PVC |
PET, Foil, PE, PP, PVC |
25% |
190°F |
3.0 - 5.0 |