PMC Biogenix: Enhancing EV Manufacturing Efficiency

Kemamide® Amides

 

Efficiency
Utilizing Kemamide® amides has been found to significantly enhance the efficiency of EV components by optimizing their surface properties. Reduced friction between moving parts results in decreased wear and tear, leading to longer-lasting components that require less maintenance. This increase in efficiency is especially vital for components that experience high stress levels, such as gears and bearings found in electric drivetrains.

Processing
Kemamide® amides also improve the processability of polymers during manufacturing. They act as internal lubricants, reducing the viscosity of polymer melts and allowing for smoother processing. Allowing for a potential decrease in manufacturing energy consumption and reduced cycle times, which can be significant operational advantages in large-scale EV production.

As a temporary slip enhancer, Kemamide® amides operate well on parts with minimal friction and rubbing. Kemamide® amides are ideally suited for manufacturers of EV interior panels that are subjected to low incidental wear at contact locations.

Metallic Stearates

 
Efficiency
The role of metallic stearates in improving efficiency is multifaceted. As internal lubricants, they reduce friction and wear in polymer-based components, similar to Kemamide® amides. Additionally, they enhance the thermal stability of polymers, which is crucial for components exposed to the varying thermal conditions in EVs. This improved stability ensures that components retain their properties over the vehicle's lifespan, thus maintaining efficiency.

Processing
Metallic stearates are widely recognized for their ability to enhance the processability of polymers. They serve as effective lubricants, reducing the melt viscosity and improving the flow characteristics of polymer compounds. This results in smoother extrusion and molding processes, higher throughput, and reduced energy consumption during manufacturing. The use of metallic stearates can also lead to improved surface finishes on molded parts, reducing the need for additional postprocessing steps.

 

Fatty Acids

Industrene® B and Hystrene® 9016 are specific types of fatty acids used extensively in the plastic and rubber industries. Their unique properties contribute significantly to the improvement of electric vehicle design by enhancing material performance, processability, and overall efficiency. This leads to the production of more durable and cost-effective components, which are essential for advancing EV technology.
 

Grade Spotlight: Industrene® B

---

Industrene® B is a commercial grade of stearic acid, a saturated fatty acid commonly used in various industrial applications.

 

Lubrication 

• Industrene® B serves as an excellent internal and external lubricant in plastic and rubber manufacturing. By reducing the friction between polymer chains, it enhances the flow properties of materials during processing. This results in smoother surface finishes, easier mold release, and reduced wear on processing equipment.

Processing Aid 

• In rubber formulations, Industrene® B acts as a processing aid, improving the mixing and dispersion of fillers and additives. This leads to more uniform and consistent material properties, essential for high-performance EV components such as tires, seals, and gaskets. 

Stabilizer 

• Industrene® B also acts as a stabilizer, protecting materials from thermal and oxidative degradation. This is particularly important for EV components exposed to varying temperatures and environmental conditions, ensuring long-term durability and performance. 

 

Grade Spotlight: Hystrene® 9016

---

Hystrene® 9016 is a high-purity grade of stearic acid with a higher stearic acid content than standard grades.

Enhanced Compatibility

• The high purity of Hystrene® 9016 improves the compatibility of polymers with fillers and additives. This leads to better dispersion and integration of these components within the polymer matrix, enhancing the mechanical properties and reducing the weight of the final product.

Vulcanization Accelerator

• In rubber manufacturing, Hystrene® 9016 acts as a vulcanization accelerator, speeding up the cross-linking process during rubber curing. This results in shorter production cycles and improved efficiency in manufacturing rubber parts for EVs, such as tires and suspension components.

Reinforcement

• Hystrene® 9016 enhances the interaction between rubber and reinforcing agents like carbon black and silica. This reinforcement improves the mechanical strength, wear resistance, and overall durability of rubber components, which is vital for the performance and safety of EVs.

Impact on EV Design and Performance

---

Conclusion

---

PMC Biogenix's Kemamide® amides, fatty acids, and metallic stearates significantly benefit EV manufacturers by addressing key challenges in efficiency, and processing. By incorporating these advanced materials into their manufacturing processes, EV makers can produce more efficient, and longer-lasting vehicles, ultimately contributing to the broader adoption of electric mobility solutions. The synergistic effects of these materials not only enhance vehicle performance but also streamline production, making them invaluable assets in the quest for more sustainable and efficient transportation.