Non-graphited water based lubricant for effective protection and release of warm forging operations.
Bonderite® L-FG 1105 ACHESON (previously known as DeltaForge 1105) water based die lubricant formulated to be graphite free and deliver effective lubrication & release when used for hot forging on presses, upsetters & hammers. Lubricants : Soluble synthetic Carrier/diluent : Water Solids content : 17.0 – 19.0 % Density : 9.1 lb./gal Freezing point : -2°C (28°F) Shelf life : 12 months from date of qualification under original seal If the Bonderite® L-FG 1105 freezes, allow to completely thaw before proceeding with the described method of use above. Non-graphited, water-based die lubricant. Good film formation at high temperatures. Contains water-soluble, organic salts for lubrication. Stable in concentrate and diluted form. Wets dies up to 371°C (700°F). Excellent for hot forging. Effective release and lubrication at high die temperatures. Elimination of graphite overspray leads to a cleaner plant environment. Less plugging of spray nozzles. Not damaged by freezing. No separation or settling in concentrate resulting in consistent forging performance. For use in hot forging of ferrous metals. Manual or automated spray application is recommended, however product can be applied via swab.
Lubricant for hot forging Titanium, dispersion of special lead-free glass frits in water carrier.
Bonderite® L-FG 153 Acheson (formally known as Deltaglaze 153) is designed for use when hot forging titanium at extremely high temperatures (1600°F-1800°F) and provides protection from gaseous contamination while heating. Lubricant: Lead-free glass frit Carrier: Water Appearance: Purple, creamy fluid Density: 11 lb./gal Freezing point : 32°F (0°C) Shelf life : 12 months from date of qualification under original seal May be used as is or diluted with water at a ratio of 5:1 (product: water). Spraying is recommended for even, consistent coatings, although good results can be obtained by dipping. Prior to application, the billets should be thoroughly cleaned and preheated to 150°F-200°F (65°C-93°C).
Unique blend of graphite, oil & polymer designed to provide tool & part protection and good release for complex hot forging operations.
Bonderite® L-FG 907B Acheson (previously known as Deltaforge 907B) is a water-extendable lubricant specifically engineered with a unique combination of graphite & polymer to provide the advantages found in traditional oil-die lubricants with the clean operation & safety that is characteristic of water-based fluids. Lubricants: Graphite, polymers. Carrier/diluent: Water Solids content: 22 – 24% Density: 1.008 kg/liter (8.4 lb./gal) Freezing point: 0°C (32°F) Shelf life: 12 months from date of qualification under original seal Excellent stability. Unique oil/graphite/resin blend. Provides both hydrodynamic and boundary lubrication. Can be flood or spray applied. No separation or settling in concentrate resulting in consistent forging performance. Effective for steel, brass, and aluminum where high lubricity is required. Excellent release on difficult press work and highly automated processes. No build up in die cavity. Improved part quality. Less billet material needed. Reduced press downtime due to stickers. Oil film helps cold start up and leads to less scrap and rework. Typical Applications are; Hammer forging of steels. Mechanical press work of steels, brass and aluminum. Diluted BONDERITE® L-GF 907B ACHESON (known as DELTAFORGE 907B) should be applied by conventional spray techniques for best results. Spray application provides more uniform coating thickness, more complex coverage and lower friction values.
Water based, graphite containing die lubricant for complex press work and automated hot/warm/precision forging operations.
BONDERITE® L-FG F-50 Acheson is a water based, graphite die lubricant engineered for spray or flood operations in forging processes. It’s proprietary combination of graphite particle size and specialized binder provides excellent lubricity and release while allowing for faster wetting, longer die life and higher dilution ratios. Lubricant: Micro graphite Carrier: Water Solids content: 18.2 – 18.7% pH of concentrate: 10.0 – 12.0 Density: 9.3 lbs. / gallon Freezing coint: 32 °F Viscosity (Brookfield): 800-1,500 cP Excellent dispersion stability resulting in little or no settling in the concentrate. Micro-fine graphite and proprietary binder chemistry produces faster substrate wetting. Offers higher dilution ratios and longer die life. Excellent lubricity and release. Less billet material needed. Wets dies up to 371°C (700°F). Increased die life resulting in lower overall cost per forging. BONDERITE® L-FG F-50 is formulated for use on difficult press work and highly automated processes including hot, warm and precision forging. BONDERITE® L-FG F-50 will provide and effective, economical lubrication and release for forgings with a variety of geometries.
Water-soluble synthetic fluid for use in medium to heavy metal forming applications on multiple substrates.
Bonderite® L-FM F 1009 Acheson (previously known as Multan F 1009) is a water soluble synthetic fluid for use in medium to heavy duty metal forming operations. The synthetic based chemistry provides a cleaner and easier to use fluid that has a wide concentration range for a variety of applications including; heavy stamping, drawing, progressive dies & deep bending. Typical concentration range: 15-100% Appearance of concentrate: Light amber fluid Appearance @ 5%: Clear, straw/amber fluid Viscosity (cP @ RT): 460 pH of dilution @ 5%: 8.6-8.8 Weight (lbs/gal): 9.0 Chlorine: No Phosphorous: Yes Sulfur: No Large concentration range for wide process flexibility. Synthetic chemistry can replace oil containing chemistries for cleaner, easier to use system. Remaining film is fluid-like in consistency which removes easily in alkaline or acid cleaning systems. Can be used on steel, galvanized, stainless, aluminum, copper or brass substrates. Applied via common methods; including spraying, flooding, roll coating or hand application.
Oil-rejecting water soluble synthetic fluid engineered for light duty machining & grinding of ferrous alloys.
BONDERITE® L-MR 9103 (previously known as Multan 9103) is an oil-rejecting water soluble synthetic coolant for machining and grinding ferrous alloys. When properly diluted, the coolant is a true-clear solution to aid in visibility of machining components. Typical concentration range: 5-10% Appearance of concentrate: Clear, blue fluid Appearance @ 5%: Clear blue solution pH of emulsion @ 5%: 8.6 Weight (lbs/gal): 8.8 Chlorine: No Phenols: No Clean running, oil rejection, no foam product. Approval received from Schuler to use BONDERITE® L-MR 9103 (known as MULTAN 9103) as a pressure side fluid. Suitable in all water conditions. Built in bio-resistance for long sump life and easy maintenance.